Saddle Clamp Manufacturer
Judberd is professional manufacturer in china for saddle clamp,with more than 10 design.We also R&D team with 30 years experience to design saddles according to your requirement.
Saddle Clamp Is A Tee With Flange Or Thread Outlet Which Is Used To Split Water From Main Pipe To Branch Pipe.
If You Are Looking For A Quality And Affordable Saddle Clamp, Look No Further Than Our Chinese Manufacturer. We Produce Our Casting On Auto Production Line, So We Have Much More Competitive Price, Very Good Quality And Fast Delivery Time. In Addition, We Can Also Customize The Saddle Clamp To Meet Client Specific Needs.
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Why judberd saddle clamp?
- various Design To Meet The Different Needs Of Our Customers. We Have Professional Research And Design Department That Can Design According To The Requirements Of Our Customers.Our Saddle Clamps Not Only Work Well, They Also Have A Long Service Life, Are Easy To Install And Are People Friendly.
- Factory self-inspection, customer inspection or third-party inspection are very welcome, and can issue 3.1 inspection certificate or other inspection certificates according to customer requirements
- Judberd is a saddle manufacturer with more than 30 years of production experience, supplying many well-known brands. We are familiar with every production process of saddle so that we can provide products with good quality and low price.
- The Surface Of The Saddle Clamp Can Be FBE Coating, Nylon11 Coating Or Other Coatings Required By The Customer.
- We have improved our process and now produce castings on a vertical automatic production line, the quality of our saddle clamp is better than before and the price is cheaper
- We Can Provide Saddle Clamp With BSP Thread, NPT Thread, CC Thread, Metric Thread Etc Threaded Outlet, Or EN1092-2, ANSI B16.5/ANSI B 16.47, AS4087 Etc Standard Flange.
- Bolts Can Be Dacromet, Galvanized, Geomet, Teflon Coated Grade 4.8, 6.8 Or 8.8 Carbon Steel , Or Stainless Steel SS304/SS316 Etc.
How to produce saddle clamp?
Casting by automatic moulding line
Polishing
Drilling the bolts holes
Coating
Drilling outlet thread and bolts thread
Assembling
Package
Inspection should be done after each production step
Saddle Clamp Working Principle
A Saddle Clamp is divided into two parts that encircle the pipe. By tightening the bolts, pressure is applied to deform the Saddle Clamp and compress the rubber gasket against the drilled hole, thus creating a seal around the hole.
Saddle Clamp Materials
Saddle Clamps are primarily made of materials such as cast iron, steel, copper, PE (Polyethylene), PVC (Polyvinyl Chloride), and others.
Types of Saddle Clamp outlets
Saddle Clamps come in two outlet types: flange and thread. Threaded outlets are typically used for smaller outlets, generally up to 3 inches in size.
Saddle Clamps Categories
Saddle Clamps are categorized into different types based on their design and application:
- Wide Range Saddle Clamps: These Saddle Clamps have a wide range and can be used on pipes which pipe OD is included in saddle clamp range, this type saddle clamp can reduce stock quantity because same saddle clamp can be used on different pipes.
- PE Pipe Saddle Clamps: Designed longer to accommodate the deformable nature of PE (Polyethylene) pipes.
- PVC Pipe Saddle Clamps: Specifically designed for use on PVC (Polyvinyl Chloride) pipes.
- DI (Ductile Iron) Pipe Saddle Clamps: Tailored for use on DI pipes.
- Steel Pipe Saddle Clamps: Designed for use on steel pipes.
- Other pipe saddle clamps
How to choose right saddle clamp?
1,Select the appropriate saddle clamp according to the material and outer diameter of the pipe. Because of the easy deformation of the PE pipe, it is necessary to choose a saddle clamp with a wider width for it, because the outer diameter of the PE and PVC pipes is the same in the same country, so The saddle clamp used for PE pipes can generally also be used for PVC pipes. For pipes with higher hardness like steel, iron, AC pipe etc., you can choose a narrower saddle clamp.
2. Select the saddle clamp according to the outlet thread type of the saddle clamp. If the outlet thread is a metric thread(M type), the thread will not be able to seal. You need to choose the following 1st design that is sealed by a gasket and supported by plastic ring. If the thread is bsp , npt , cc and other types which is with sealing effect, then the thread can play a sealing role, but it is necessary to wrap a sealing plastic tape between the female and male threads. As below 2nd design.
1st design
2nd design
3,If pipes of many materials are popular in the local market, in order to save inventory, you can choose a wide range saddle clamp, which can be applied to many kinds of pipes, but pay attention to comparing the outer diameter of the pipe with the design range of the saddle clamp, and ensure the pipe’s outer diameter is included in the designed range of the saddle clamp, otherwise it cannot be used.
4,For saddle clamps with steel belts, plastic pipes (PE pipes and PVC pipes) need to choose wider steel belts , while DI pipes, steel pipes, and AC pipes with higher hardness can choose narrower steel belts. Because the plastic pipe cannot bear higher pressure, it is easy to cause damage to the pipe.
Steel belts design for different pipes
Wide belt for PE and PVC pipe
Narrow belt for DI,Steel,AC etc pipes
What is the advantage for cast iron saddle clamp compare to PVC PE saddle clamp?
Normally We Need To Choose Cast Iron Saddle For PE/PVC Pipe For Below Reason
1, Cast Iron Saddle Clamp Is Much More Sturdy Than PE/PVC Material Saddle Clamp.
2, For Saddle With Threaded Outlet, The Threads Are Easily Damaged And The Outlet Is Easily Cracked For PE/PVC Material Saddle
3, To Save The Cost Of Frequent Replacement
4, Most Of The Valves Connected To The Saddle Are Made Of Metal Such As Ductile Iron Or Copper
5, The Price Is More Expensive Than That Of PE/PVC Saddle, But It Is Cost-Effective In The Long Run.
6, To Ensure The Safety Of Drinking Water Quality
Learn more about saddle clamp
If you would like to learn more about saddle clamps, feel free to read our article about saddle clamps
There are many different saddle clamp types,the material can be ductile iron,brass,stainless steel or ductile iron outlet head with SS strap.the outlet can be threaded or flanged.If you want to know how to choose the right saddle clamp,how do you install a saddle clamp,welcome you read our article
