Repair Coupler

Repair Coupler Can Be Used As Pipe Line Coupling To Connect Pipe Spigot Ends, Also Can Work As Repair Clamp For Pipe Leaking Repairing.

stainless steel repair clamp product photo in our factory No.1

Specification

  • Wide Range For Different Pipe Which Pipe OD Is In Designed Range.
  • Short And Long Type For Different Requirement.
  • It Can Be Used To Repair Pipes That Are Not Flat And Smooth On The Outside Surface
  • It Can Afford Higher Pressure Than Normal Repair Clamp, For Size ≦200mm, The Max. Working Pressure Is 16 Bar ,For 219mm≤Size ≦508mm,Max.Working Pressure Is 10bar



Assembling Drawing

repair coupler assembling drawing


Drawing

repair coupler drawing



Material

Sr.No. Name Material Quantity
1 Bolts Stainless Steel N
2 Band Stainless Steel 2
3 Gasket EPDM 1
4 Bolts-on column Stainless Steel 1
5 Protection plate Stainless Steel 2
6 Nuts-on column Stainless Steel 1



Dimension

Pipe Outside Diameter(OD) mm OD Range(mm) Working Pressure bar A L1 L2 D Bolts Size Bolts Torque N.m
42 42-44 16 10 57 100 65 6 15
44.5 44-45.1 16 10 57 100 65 6 15
48.6 47-49 16 10 57 100 70 6 15
54 53.6-54.6 16 10 57 100 70 8 30
57 56.3-57.7 16 10 57 100 80 8 30
60.3 59-62 16 10 80 139 85 8 30
63 62.2-63.9 16 10 80 139 85 8 30
76.1 75-78 16 10 80 139 100 8 30
79.9 78.8-80.8 16 10 80 139 100 8 30
88.9 88-92 16 10 107 203 110 10 30
108 106-110 16 10 107 203 130 10 50
110 108.9-111.2 16 10 107 203 130 10 50
114.3 112-116 16 10 107 203 135 10 50
118 116.6-119.2 16 10 107 203 140 10 50
125 123.6-126.5 16 10 107 203 150 10 50
133 131.5-134.4 16 10 107 203 160 10 50
140 137-143 16 10 116 203 165 12 50
159 157-161 16 10 116 203 185 12 80
165.2 163.3-166.7 16 10 116 203 190 12 80
168 166-170 16 10 116 203 195 12 80
170 168.2-171.9 16 10 116 203 195 12 80
200 198.2-201.5 10 15 155 255 240 14 80
219 217-221 10 15 155 255 250 14 80
250 250-254 10 15 155 255 285 14 100
273 271-275 10 15 155 255 305 14 100
315 313-317 10 15 155 255 340 14 100
325 323-327 10 15 155 255 360 14 100
355.6 354-358 10 15 155 255 385 14 100
377 375-379 10 15 155 255 410 14 100
400 398-402 10 15 155 255 430 14 100
406 404-408 10 15 155 255 435 14 100
426 424-428 10 15 155 255 460 14 100
429 427-431 10 15 155 255 460 14 100
480 478-482 10 15 155 255 510 14 120
500 498-502 10 15 155 255 530 14 120
508 506-510 10 15 155 255 540 14 120



Installation instruction for connecting pipe spigot ends

max.gap distance for repair coupler

Max Gap Distance

For Small Size Which Pipe OD Is ≤170mm, Max Gap Distance Between Pipe Ends Is 10mm, For Big Size Which 1462mm≥Pipe OD≥200mm, Max Gap Distance Between Pipe Ends Is 15mm

Axial displacement for repair coupler

Axis Misalignment

For Small Size Which Pipe OD From 20mm To 300mm The Axis Displacement Should Be ≤2% OD ;For Big Size Which Is Larger Than 300mm, The Axis Displacement Should Be ≤5mm

Angular deflection for repair coupler

Angle Deflect

1,From OD20mm To OD60.3mm

For PVC And PE Pipe , Max. Angle Deflect Is 6°.For Other Pipes, Max. Angle Deflect Is 5°

2,From OD70mm To OD219.1mm

For PVC And PE Pipe , Max. Angle Deflect Is 5°.For Other Pipes, Max. Angle Deflect Is 4°.

3,For Pipe OD>219.1mm Max. Angle Deflect For All Pipes Is 3°

differe pipe od connection for repair coupler

Pipe OD Difference

If Pipe OD Is From OD20mm To OD300mm,

Pipe OD Difference Should Be Less Than 2% Of Pipe OD, 

If Pipe OD Is Bigger Than 300mm, 

The Pipe OD Difference Should Be No Larger Than 6mm

Axial displacement compensation for repair coupler

Axial Displacement Compensation

1, If Pipe OD Is From 26.9mm To 60.3mm, Max. Axial Displacement Is ±5mm

2, If Pipe OD Is From 70mm To 114.3mm, Max. Axial Displacement Is ±8mm

3, If Pipe OD Is From 120mm To 1600mm, Max. Axial Displacement Is ±10mm

3, If Pipe OD Is From 1600mm To 4000mm, Max. Axial Displacement Is ±15mm

ellipticity deviation for repair coupler

Ellipticity Deviation

1,If Pipe OD Is From 20mm To 300mm, Ellipticity Deviation Should Be No Larger Than 2% Of Pipe OD

2,If Pipe OD Is Larger Than 300mm,The Ellipticity Should Be No Larger Than 5mm



How to install repair coupler for pipe repairing?

Installation Steps

1 First Clean Up Any Foreign Impurities Near The Pipe Repair Leak Point.

2 Remove The Screws Of The Double Bands Repair Clamp And Open It.

3Take Out The Rubber Sleeve Inside And Snap It Onto The Leak Point (Note That The Location Of The Leak Point And The Location Of The Rubber Sleeve Joint Should Be Staggered As Far As Possible).

4 Attach The Repair Housing To The Sealing Sleeve (Avoid The Middle Of The Repair Housing Where The Rubber Sleeve Is Attached And Place It As Close To The Top Of The Screw As Possible) And Pre-Tighten It On Both Sides With A Spanner, Using A Rubber Hammer To Hit The Upper Or Lower Part Of The Repair Housing.

5 Refer To The Pre-Tightening Force And Pressure Requirements Corresponding To Each Size, And After Pre-Tightening On Both Sides, You Can Infuse And Press Normally After Installation.

repair coupler installation photo



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