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Full-flow Threaded Branch Pressure Reducing Valve

The Full-flow Threaded Branch Pressure Reducing Valve is a direct-acting type pressure reducing valve that automatically regulates outlet pressure through an internal spring and diaphragm (or piston) mechanism, without the need for an external pilot system. Featuring a full-bore design, it ensures precise and stable pressure control over a wide flow range with minimal pressure loss and large flow capacity. Compact in structure and easy to install or maintain, it is widely used in building water supply, HVAC circulation systems, and industrial branch pipelines for local pressure regulation in small to medium flow applications.

Full-flow Threaded Branch Pressure Reducing Valve

Feature

  • Direct-acting – precise pressure control
  • Full-bore design – large flow capacity
  • Wide operating flow range
  • Easy installation and maintenance
  • The PLBP threaded branch pressure reducing valve automatically converts high inlet pressure into the required stable and lower outlet pressure, maintaining constant static pressure over the long term.
  • Nominal Diameter  DN15 ~ DN50
  • Inlet Pressure Range ≤1.6 MPa
  • Outlet Pressure Range 0.1 MPa ~ 0.5 MPa
  • Working Temperature 0°C ~ 85°C
  • Applicable Medium Water

Drawing

Full-flow Threaded Branch Pressure Reducing Valve drawing

Material

Parts Material
Valve Body Stainless Steel
Valve Cover Stainless Steel
Valve Core Stainless Steel
Valve Disc Stainless Steel
Sealing Ring Rubber
Diaphragm Rubber
Spring Spring Steel
Bottom Cover Stainless Steel

Dimension

Size DN L H1 H2
1/2" 15 77 136 34
3/4" 20 92 137 49
1" 25 110 147 58
11/4" 32 110 147 58
11/2" 40 140 182 67
2" 50 140 182 67

Installation Manual

Installation Steps

 1. Select the Installation Location

  • Choose a Suitable Area:
    • Ensure ease of operation, pressure adjustment, and maintenance.
    • Avoid areas subject to vibration and ensure adequate space for gauges and accessories.

2. Flush the Pipeline System

  • Pre-Installation Cleaning:
    • Thoroughly flush the pipeline to eliminate debris, sand, or welding residues.
    • Prevent clogging and damage to the valve core and sealing components.

3. Confirm Flow Direction

  • Installation Alignment:
    • Install the valve as per the flow direction indicated by the arrow on the valve body.
    • Ensure the inlet and outlet are not reversed.

4. Install the Upstream Accessories

  • Component Installation Sequence:
    1. Shut-off Valve: Allows cutting off water supply during maintenance.
    2. Filter (Strainer): Prevents impurities from entering and damaging internal parts.
    • Note: The shut-off valve should be positioned before the filter.

5. Install the Pressure Reducing Valve

  • Connecting the Valve:
    • Connect the valve’s threaded ends correctly, respecting the flow direction.
    • Use sealing material (e.g., PTFE tape or sealant) to prevent leakage; avoid over-tightening to prevent damage.

6. Install the Downstream Accessories

  • Post-Valve Components:
    • Mount a pressure gauge after the valve to monitor outlet pressure.
    • Consider adding a rubber joint to absorb vibration and reduce noise.

7. Commissioning and Testing

  • System Activation:
    • Slowly open the upstream shut-off valve and observe the outlet pressure.
    • Adjust the pressure setting using the pressure screw to achieve the desired outlet pressure.
    • Check for leaks at all connections to ensure proper sealing.

Installation Precautions

 

  • Correct Flow Direction:

    • Always install following the arrow direction on the valve body to avoid malfunction or damage.
  • Avoid Freezing Areas:

    • Do not install in regions where the valve may freeze (e.g., outdoors in cold climates) to prevent potential cracking or seal damage.
  • Keep the Pipeline Clean:

    • Ensure the pipeline remains free from impurities that could jam or impede valve operation, making flushing before installation essential.
  • Recommend Parallel Installation:

    • For uninterrupted supply, consider installing two valves in parallel (one operational, one standby) to facilitate maintenance without system shutdown.
  • Horizontal Installation:

    • Install the valve horizontally with the bonnet facing upward for stable operation and precise pressure control.

Regular Maintenance

 

  • Maintenance Practices:
    • Routinely clean the filter and regularly inspect seals to maintain long-term stable performance of the valve.

This structured approach ensures proper installation, minimizes risks, and promotes reliable operation of the pressure reducing valve.

Where to Use and How to Set Up

1, Home or Apartment Water Pressure Regulator (Bathroom, Kitchen, Faucets)  

Your house or a small branch line; you want it to be quiet, keep the pressure steady, and stop the water hammer.  

 

You need to choose: 

 

Size: 1/2” (one faucet/toilet) ~ 3/4” (1–3 outlets)  

 

Pressure In: 40–230 psi (normal city or well water)  

 

Pressure Out: 20–50 psi (nice, no splashing)  

 

Fluid / Temp: Water, 0–185 °F  

 

Connection: Female threads (1/2”, 3/4”, or 1/2” or 3/4” NPT)  

 

Body: Brass (lead-free) or stainless steel, with rubber seals  

 

How to Set Up: Strainer before, ball valves before and after, gauge after; put it in straight up and down.  

2,Commercial Building Floor Lines (Public Restrooms, Break Rooms)  

Multiple outlets on one line, more water at once.  

 

You need to choose:   

 

Size: 3/4” (2–5 outlets) or 1” (5–10 outlets)  

 

Pressure In: 60–230 psi  

 

Pressure Out: 30–60 psi  

 

Fluid / Temp: Drinking water, 0–185 °F  

 

Connection: Female threads (G/NPT); you can use male threads + unions for stainless or thin-wall pipe  

 

Body: Stainless steel; rubber seals  

 

How to Set Up: Install two in parallel (one to use, one for backup); use a rubber joint on the outlet to absorb noise.  

3, HVAC Make-Up Water Lines  

Filling a cooling tower or tank, runs all the time.  

 

You need to choose:     

 

Size: 1” (normal) or 1-1/4” (big systems)  

 

Pressure In: 75–230 psi  

 

Pressure Out: 30–65 psi  

 

Fluid / Temp: Treated or softened water, 0–140 °F  

 

Connection: Female threads (G or NPT)  

 

Body: Stainless steel (pick 316 if you have chloride); rubber seals  

 

How to Set Up: Put a fine filter (≥80 mesh) in front to keep from getting stopped up.

4, Industrial Water Lines (Wash Stations, Process Water)  

You need the pressure to stay the same, and it’s okay if it goes up and down a little or has some small stuff in it.  

 

You need to choose:   

 

Size: 1”–1-1/2” (pick by flow, see Section 3)  

 

Pressure In: 90–230 psi  

 

Pressure Out: 30–75 psi  

 

Fluid / Temp: Industrial water, 0–160 °F  

 

Connection: G/NPT female threads or male threads with quick connect  

 

Body: SS304 (normal) or SS316 (corrosive or chloride); rubber (water) or NBR (oil mist) seals  

 

How to Set Up: Put a strainer and gauges before and after; think about putting two in parallel for important stuff.  

5, Hot Water Lines in Tall Buildings (After Water Heater or Heat Pump)  

You need to keep the pressure steady in the hot water line (not steam).  

 

You need to choose:     

 

Size: 3/4”–1-1/4” (pick by flow and number of outlets)  

 

Pressure In: 40–175 psi  

 

Pressure Out: 20–50 psi  

 

Fluid / Temp: Hot water ≤ 185 °F  

 

Connection: Female threads (G/NPT)  

 

Body: SS304/316 or brass; rubber (heat-resistant) seal  

 

How to Set Up: Don’t put it right next to the heat; put a bypass in for when you need to work on it.  

6, Irrigation Lines (Sprinklers / Drip Systems)  

Different zones in your yard that need the pressure to stay the same and not get stopped up by sand.  

 

You need to choose:   

 

Size: 3/4” (small zone) / 1”–1-1/4” (medium zone)  

 

Pressure In: 40–150 psi  

 

Pressure Out: 15–50 psi (drip/spray)  

 

Fluid / Temp: Raw or recycled water, 40–110 °F  

 

Connection: Male threads + PE quick connect  

 

Body: SS304 or brass; rubber seals  

 

How to Set Up: Put a 100–120 mesh filter in front to keep from getting stopped up.  

7, Laboratory / Food-Grade Water Systems (Pure / RO Water)  

Clean systems that have to be really clean.  

 

You need to choose: 

 

Size: 1/2”–3/4”  

 

Pressure In: 30–90 psi  

 

Pressure Out: 15–45 psi  

 

Fluid / Temp: Pure or RO water, 40–105 °F  

 

Connection: Female threads (G) or compression fitting adapter  

 

Body: SS316 is best; rubber / FFKM seals for food grade  

 

How to Set Up: Don’t let brass touch the pure water; only use stainless connections.  

8, Near the Ocean or Somewhere with a Little Rust  

By the ocean or somewhere with salty air.  

 

You need to choose: 

 

Size: 3/4”–1-1/4”  

 

Pressure In: 60–230 psi  

 

Pressure Out: 30–60 psi  

 

Fluid / Temp: Water, 40–140 °F  

 

Connection: Female threads (G/NPT)  

 

Body: Stainless steel 316 for better rust resistance  

 

How to Set Up: Clean it off every once in a while; you can put a cover on it or a little insulation to keep it from sweating.

Quick Chart for Picking One (1/2”–2”)

Item DN15 DN20 DN25 DN32 DN40 DN50
Typical Flow Range (m³/h) 0.3–0.8 0.6–1.5 1–3 2–5 3–7 5–10
Common Application Single outlet Small household Commercial branch Medium zone Industrial Large branch
Inlet Pressure 0.3–1.6 MPa (general range)
Outlet Pressure 0.1–0.5 MPa adjustable
Medium / Temp. Water / treated water 0–85 °C
Connection G / NPT internal thread (optional external + union)
Recommended Material DZR brass, SS304 / SS316 (for corrosive or hygienic use)

Flow range is indicative. Always verify actual pressure drop and flow using the selection steps below.

Quick Steps to Pick One

1, Figure Out How Much Water You Need (Q)  

Calculate how much water you need based on how many outlets you have and how many you might use at the same time.  

2, Know the Pressure Coming In (P1) and the Pressure You Want Going Out (P2)  

Normal P1: 60–230 psi; P2: 20–75 psi.  

Don’t have a big ratio (P1/P2 too high → noise/cavitation).  

3, Pick the Size by How Much Water and How Much Pressure Drop You Can Stand  

Get one that will work with the valve open a little and the pressure drop you can stand.  

4, Match the Water and Temperature → What It’s Made Of & What Seals It Has  

Water ≤ 185 °F: rubber;  

Water with chlorine or bad stuff: SS316;  

Water with oil: NBR seal.  

5, Know the Thread Standard  

BSP/G (ISO 228-1), BSPT/R (ISO 7-1), NPT (ASME B1.20.1) don’t work together.  

Europe/China → G/BSP; America → NPT.  

6, How to Put It In and Take Care of It  

Before: ball valve → strainer → (reducer if you want) → PRV  

After: gauge + rubber joint to keep it from shaking  

Put two in parallel (one to use, one for backup) if it’s really important. 

Examples of Picking One  

Example 1|Bathroom in an Apartment  

3/4” P1=85 psi P2=35 psi Q≈2 gpm 1/2” female DZR brass + rubber 40–140 °F  

→ Quiet, steady, low-flow control.  

Example 2|Restroom on the Floor (6–8 faucets)  

1” P1=115 psi P2=45 psi Q≈8 gpm 1” female SS304 + rubber 40–140 °F  

→ Enough flow, put two in parallel.  

Example 3|Filling a Cooling Tower  

1-1/4” P1=145 psi P2=50 psi Q≈12 gpm 1-1/4” NPT female SS316 + rubber 40–110 °F  

→ Runs all the time, need to be rust-proof.  

Example 4|Watering a Zone  

1” P1=75 psi P2=45 psi Q≈5 gpm male threads + PE connector SS304 + rubber 40–105 °F  

→ Put a 100–120 mesh filter in front to keep from getting stopped up.  

Important Stuff to Know When You Put It In and Pick It  

Always put a strainer in front of the valve – stuff can scratch the seat or diaphragm.  

Make sure you put it in the right way and straight up and down – bonnet up makes it work right.  

Don’t have a big pressure ratio – high ΔP can make noise or cavitation; think about stepping it down.  

Don’t let it freeze or sweat – put insulation on it or a cover if it’s outside or in the HVAC.  

Make sure you know the thread standards – G and NPT don’t work together without an adapter.

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