Flanged Gate Valve
Flanged gate valve is a type of gate valve that features flanges on either end. These flanges allow the valve to be bolted to a piping system, creating a secure and leak-proof connection.
Specification
Design ,manufacture conforms to BS EN1171
Face to face dimension conforms to series3 of BS EN558-1
Flange drilled conforms to BS EN1092
Scope of application
Norminal pressure 1.6MPa
Suitable medium Water ,oil , steam
Test pressure
Shell test pressure 2.4Mpa
Seat test pressure 1.76 Mpa
DIAGRAM
MATERIAL LIST
No. | Name of part | Material |
---|---|---|
1 | Body | Cast Iron |
2 | Seat ring | Cast bronze |
3 | Seat ring | Cast bronze |
4 | Wedge | Cast Iron |
5 | Stem | Brass |
6 | Gasket | graphite |
7 | Bolt | Steel |
8 | Nut | Steel |
9 | Bonnet | Cast Iron |
10 | Packing | graphite |
11 | Gland follower | Ductile Iron |
12 | Bolt | Steel |
13 | Nut | Steel |
14 | Gland follower bolt | Steel |
15 | Nut | Steel |
16 | Yoke | Cast Iron |
17 | Yoke bushing | Cast brass |
18 | Screw | Steel |
19 | Yoke bushing nut | Cast Iron |
20 | Handwheel | Cast Iron |
21 | Handwheel nut | Steel |
DIMENSIONS(mm)
Size | L | D | D1 | D2 | B | n-d | D0 | f | H |
---|---|---|---|---|---|---|---|---|---|
50 | 177.8 | 165 | 125 | 99 | 20 | 4-19 | 178 | 3 | 311 |
65 | 190 | 185 | 145 | 118 | 20 | 4-19 | 178 | 3 | 347 |
80 | 203.2 | 200 | 160 | 132 | 22.2 | 8-19 | 200 | 3 | 384 |
100 | 228.6 | 220 | 180 | 156 | 24 | 8-19 | 254 | 3 | 490 |
125 | 254 | 250 | 210 | 184 | 26 | 8-19 | 300 | 3 | 541 |
150 | 266.7 | 285 | 240 | 211 | 26 | 8-23 | 300 | 3 | 656 |
200 | 292.1 | 340 | 295 | 266 | 30 | 12-23 | 348 | 3 | 778 |
250 | 330.2 | 405 | 355 | 319 | 32 | 12-28 | 400 | 3 | 933 |
300 | 355.6 | 460 | 410 | 370 | 32 | 12-28 | 457 | 4 | 1102 |
350 | 381 | 520 | 470 | 429 | 36 | 16-28 | 560 | 4 | 1259 |
400 | 406.4 | 580 | 525 | 480 | 38 | 16-31 | 560 | 4 | 1395 |
450 | 432 | 640 | 585 | 548 | 40 | 20-31 | 610 | 4 | 1560 |
500 | 457 | 715 | 650 | 609 | 42 | 20-34 | 610 | 4 | 1708 |
600 | 508 | 840 | 770 | 720 | 48 | 20-37 | 765 | 5 | 1990 |
Flanged Gate Valve VS Flanged Butterfly Valve
Flanged gate valve and flanged butterfly valve are two common types of industrial valves, and they have significant differences in design, operational principle, application scenarios, advantages, and disadvantages. Here is a detailed comparison between the two:
Design and Structure
Flanged Gate Valve:
Design: It uses a gate-shaped (wedge or parallel) gate to control the flow of fluid. The valve opens or closes by raising and lowering the gate.
Structure: The ends of the valve body have flanges to connect to the pipeline. The stem is visible outside the valve and operated by a handwheel.
Components: Mainly include the valve body, bonnet, stem, gate, handwheel, and flanges.
Flanged Butterfly Valve:
Design: It uses a disc-shaped butterfly plate that rotates 90 degrees to open or close the fluid channel.
Structure: The ends of the valve body have flanges to connect to the pipeline. The butterfly plate is installed inside the valve body, and the stem passes through the middle of the valve body.
Components: Mainly include the valve body, butterfly plate, stem, handle or actuator, and flanges.
Operation Principle
Flanged Gate Valve:
Operation: Rotate the stem by the handwheel or actuator to move the gate up and down to open or close the fluid.
Advantages: Little fluid resistance when opening and closing, suitable for scenarios that require full opening or closing.
Flanged Butterfly Valve:
Operation: Rotate the handle or actuator to rotate the butterfly plate 90 degrees inside the valve body to control the flow of the fluid.
Advantages: Quick operation, compact structure, suitable for scenarios that require rapid opening and closing.
Application Scenarios
Flanged Gate Valve:
Suitable for systems that require full opening or closing, such as water supply, sewage treatment, petroleum, and natural gas industries.
Suitable for large diameter, high pressure, and high-temperature environments.
Flanged Butterfly Valve:
Suitable for systems that require rapid opening and closing and throttling, such as HVAC, water supply and drainage, and chemical treatment.
Suitable for medium and low-pressure applications with high flow rates.
Advantages and Disadvantages
Flanged Gate Valve:
Advantages: Low fluid resistance, good sealing performance, suitable for high-pressure and high-temperature environments.
Disadvantages: Complex structure, large footprint, long opening and closing times.
Flanged Butterfly Valve:
Advantages: Simple structure, small size, light weight, quick operation, low cost.
Disadvantages: High fluid resistance, inferior sealing performance to gate valves, limited pressure, and temperature range.
Summary
Flanged Gate Valve:More suitable for high-pressure and high-temperature environments that require full opening or closing, although it has a complex structure, it has excellent sealing performance.
Flanged Butterfly Valve:More suitable for medium and low-pressure, high-flow applications that require rapid opening and closing, with a simple structure, convenient operation, and lower cost.
Understanding these differences can help users choose the appropriate valve type based on their specific application needs.
Installation
Properly installing a flanged gate valve requires following the steps and precautions below to ensure a successful installation process and the proper operation of the valve.
Installation Steps
Preparation:Ensure all necessary tools and materials are available, including bolts, nuts, gaskets, wrenches, lubricants, etc.
Inspect the flange faces of the valve and the pipeline to ensure they are clean, flat, and undamaged.
Position the Valve:Place the valve between the pipes, aligning the flanges.Ensure the valve is oriented correctly and installed according to the flow direction indicated for the pipeline system.
Install Gaskets:Place appropriate gaskets between the flanges of the valve and the pipeline to ensure a seal.
Align the Flange Holes:Align the holes in the flanges of the valve and the pipeline so they are fully aligned.Temporary alignment bolts can be used to help align and secure the position.
Insert Bolts:Insert the bolts into the flange holes, starting from one side and working your way around.
Once all bolts are inserted and aligned, begin tightening the nuts.
Evenly Tighten the Bolts:Evenly tighten the bolts in a diagonal sequence (cross pattern) to distribute pressure evenly and prevent flange distortion.After initially tightening the bolts, use a torque wrench to evenly tighten the bolts to the specified torque value to ensure each bolt is tightened to the same force.
Check and Adjust:After ensuring all bolts are evenly tightened, inspect the alignment and position of the valve.Ensure the valve operates smoothly (opens and closes) without sticking.
Installation Precautions
Align the Flange Holes:Ensure the flange holes are fully aligned to avoid misalignment, which can lead to uneven bolt loading, causing leaks or damage.
Evenly Tighten the Bolts:Gradually and evenly tighten the bolts in a diagonal sequence to avoid tightening one bolt all at once, which can cause flange distortion.Use a torque wrench to ensure each bolt is tightened to the specified torque value.
Use Appropriate Gaskets:Select the appropriate gasket material based on the working fluid and pressure to ensure a good seal.
Valve Support:If the valve is heavy, consider support and fix the valve during installation to prevent additional stress on the pipeline.
Orientation and Positioning:Ensure the valve is oriented correctly and installed according to the flow direction indicated, avoiding reverse installation.
If the valve has a handwheel or actuator, ensure there is enough space for operation.
System Depressurization:Before installation, ensure the pipeline system is depressurized and purged to avoid accidents during the installation.
Post-Installation Inspection
Leak Detection:After installation, perform a leak test to ensure there are no leaks at the connection between the valve and the pipeline.You can use soapy water or other leak detection methods to test.
Operational Test:Manually operate the valve to ensure it opens and closes smoothly without sticking or excessive resistance.
Following these steps and precautions ensures the proper installation and operation of a flanged gate valve.
Flanged End Gate Valve VS Thread Ends Gate Valve VS Socket End Gate Valve
Flanged Gate Valves have significant differences in advantages, disadvantages, and use cases compared to other Gate Valve connection types, such as Threaded Ends Gate Valves and Socket Ends Gate Valves. Here is a detailed comparison and analysis:
Flanged Gate Valve
Advantages:Easy to install and uninstall: The valve is easy to install and uninstall due to the flanged connection, making it easy to maintain and replace.
High strength: The flanged connection provides higher strength and pressure resistance, suitable for high-pressure and high-temperature environments.
Good sealing performance: The flanged connection can achieve good sealing, reducing the risk of leaks.
Suitable for large-diameter pipes: Suitable for large-diameter pipe systems, providing a more stable connection.
Disadvantages:Large footprint: The flanged connection requires more installation space and is not suitable for limited space installations.
High cost: The cost of flanges and bolts is high, and installation requires more time and labor.
Use Cases:
High-pressure and high-temperature environments: High-pressure piping systems in industries such as petroleum, natural gas, and chemicals.
Large-diameter pipes: Municipal water supply, sewage treatment, and other applications that require large-diameter pipes.
Systems that require frequent maintenance: Industrial pipe systems that require regular maintenance and replacement.
Threaded Ends Gate Valve
Advantages:
Simple installation: Threaded connections do not require special tools and are easy to install.
Low cost: Valves with threaded connections are inexpensive and suitable for small pipe systems.
Small footprint: Requires less installation space and is suitable for installations in limited spaces.
Disadvantages:
Limited pressure and temperature applications: The sealing performance of threaded connections is weak and is suitable for medium and low-pressure and room temperature environments.
Inconvenient disassembly: Threaded connections are prone to wear after multiple assemblies and disassemblies, affecting sealing performance.
Size limitations: Typically only suitable for small-diameter pipes.
Use Cases:
Home and commercial water supply systems: Water supply pipes for residential buildings and commercial structures.
Medium and low-pressure industrial pipes: Low-pressure gas transport and room temperature liquid transport systems.
Temporary pipe systems: Temporary pipe connections that require frequent changes.
Welded Ends Gate Valve
Advantages:
Welded connections: Provides a strong welded connection suitable for high-pressure piping systems.
Small footprint: Compact welded connections require less space and are suitable for installations in limited spaces.
Leak-free: Welded connections eliminate leak points and are suitable for systems that require high sealing.
Disadvantages:
Complex installation and disassembly: Requires professional welding techniques, making installation and disassembly complex.
Non-reusable: Once welded, disassembly and reuse are difficult and require cutting for disassembly.
Difficult maintenance: Welded connections are not easy to maintain and replace.
Use Cases:
High-pressure and high-sealing systems: High-pressure piping systems in industries such as nuclear power and chemicals that require high sealing.
Underground pipes: Underground pipe systems for city water supplies and natural gas transport that require leak-free installations.
Permanent pipe connections: Permanent pipe systems that do not require frequent disassembly and replacement.
Summary
Flanged Gate Valves perform well in high-pressure, high-temperature, and large-diameter pipe systems, providing high strength, good sealing, and ease of maintenance, but have a large footprint and are expensive. Threaded Ends Gate Valves are suitable for medium and low-pressure, small-diameter, and space-limited applications, easy to install, but with weak sealing. Socket Ends Gate Valves are suitable for high-pressure and high-sealing permanent connections, providing strong welded connections, but with complex installation and maintenance.
By selecting the appropriate connection type and valve based on specific use cases and requirements, you can ensure the reliability and operating efficiency of your system.