Step Coupling

Step coupling is a transition coupling which has a step in the middle of the body to connect pipes with different outer diameters by two ends.   This coupling is essential in pipe systems where you need to transition between pipe sizes or pipe materials to ensure that pipes of different diameters can easily connect and maintain the integrity of the system.

Step coupling can transit HDPE pipe to PVC pipe , cast iron pipe to ductile iron pipe, PVC to Ductile Iron , Steel to PVC,HDPE to ductile iron etc.

Judberd can supply non restrained step coupling and restrained step coupling as below.

Common Step Coupling/Transition Coupling

step coupling diagram

Restrained Step Coupling/Transition Coupling

restrained step coupling diagram

Restrained  &Non Restrained Transition Coupling 

restrained and non restrained step coupling



Feature

step coupling different diameter connection

Step coupling standard:comply with EN545

Coating standard:EN30677/EN14901

Test standard: EN12266-1

Working pressure and Temperature

size DN50 to DN2000,Working pressure PN10/PN16

Temperature from -10℃ to 120℃ for EPDM gasket

Temperature from -10℃ to 82℃ for NBR gasket



Use

Different diameter pipe connections:When you need to connect pipes of different diameters, step coupling provides a convenient way to do so without using complicated adapters.

Connection of pipes made of various materials:Step coupling can typically be used to connect pipes made of different materials such as PVC, steel, cast iron, etc. This makes it more versatile.

Pipe repair:If part of the pipe is damaged or leaking, you can cut out the damaged section and use a step coupling to connect a new piece of pipe to quickly repair it.
Pipe extension:When you need to extend an existing pipe, a step coupling can connect the new and old pipes of different diameters to make the extension process easier.
Pipe renovation:When renovating a pipe system, you may need to connect pipes of different sizes. Step coupling makes it easy to do so with its flexibility and compatibility.

step coupling connect pvc pipe and other pipe



Installation



Drawing



Material

Sr.No. Name Material
1 Center Sleeve Carbon steel
2 End ring Ductile iron
3 Gasket EPDM/NBR
4 Bolt Gal. steel
5 Washer Gal. steel
6 Nut Gal. steel
7 Cap Plastic

Options:Grade 4.8/6.8/8.8 carbon steel bolts with galvanization/dacromet/teflon etc

Stainless steel SS304/SS316/SS316L/A2/A4 etc bolts




Dimensions(mm)

Small pipe O.D. Large pipe O.D. Sleeve Length L1 Bolts Size Bolts No.
59-72 72-85 150 M12x230 4
59-72 88-103 150 M12x230 4
72-85 88-103 150 M12x230 4
88-103 108-128 150 M12x230 4
108-128 132-153 150 M12x230 4
132-153 159-182 150 M12x230 4
159-182 192-210 150 M12x230 4
192-210 218-235 150 M12x235 4
218-235 242-267 150 M12x235 6
242-267 272-289 150 M12x240 6
315-332 322-339 150 M12x240 6
315-332 340-360 180 M14x275 8
340-360 351-378 150 M14x250 8
72-85 108-128 180 M12x265 4
88-103 132-153 180 M12x265 4
108-128 159-182 180 M12x265 4
159-182 218-235 180 M12x265 4
218-235 272-289 180 M12x270 6
242-267 315-332 200 M12x295 6
272-289 315-332 200 M12x295 6
272-289 340-360 200 M12x295 6
315-332 351-378 180 M14x275 8
351-378 386-410 180 M14x280 8
351-378 417-437 200 M14x300 8
351-378 438-458 200 M14x300 8
386-410 438-458 200 M14x300 8
386-410 417-437 180 M14x280 8
417-437 476-493 200 M14x300 8

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